DAF Corp AMT micro-bubble generator skid

    Aquaculture Water Treatment

    Fine solids are the hidden drag on fish health and growth. DAF systems engineered for RAS farms and hatcheries, sized from your system — not a catalog.

    Aquaculture

    What Fouls Aquaculture Water

    In a recirculating aquaculture system (RAS), every gram of feed becomes either fish, dissolved waste or solids. Drum filters and settling tanks catch the large particles. The fine particles — uneaten feed fines, fecal fines and bacterial floc under about 30 microns — keep circulating, feeding heterotrophic bacteria, consuming oxygen and irritating gills.

    Dissolved air flotation captures those fines. Micro-bubbles attach to particles too small for screens, float them out in minutes and add oxygen to the water in the process. That is why DAF is increasingly used in RAS loops, hatchery discharge and farm effluent treatment.

    The Production Problem

    Why Fine Solids Cost You Fish

    Fine solids raise biochemical oxygen demand, load your biofilter, cloud the water and stress fish. The results show up as slower growth, poorer feed conversion and higher disease risk — directly in the production numbers.

    Farm discharge carries its own costs. Permits for hatcheries and RAS facilities increasingly limit TSS and phosphorus, and sludge volume drives hauling cost. Capturing solids in a concentrated float addresses both.

    The DAF Corp Solution

    Aquaculture Treatment With Micro-Bubble DAF

    Our micro-bubble generator produces a dense, fine bubble cloud that captures sub-30-micron solids drum filters pass. Systems run on a side stream of the recirculation loop or on farm effluent, and can operate with little or no chemistry depending on the target.

    • TSS removal of 90–98%, including fines screens miss
    • Significant reduction in bacteria and pathogens carried on particles
    • Reduced load on biofilters and UV or ozone systems
    • Concentrated sludge for lower hauling volume or nutrient reuse

    We are straightforward about scope: DAF removes particulate solids and the phosphorus and BOD bound to them. It does not replace your biofilter for ammonia and nitrite, or degassing for CO₂. It makes those processes work better by taking the solids load off them.

    Species and Systems

    Salmon, Trout, Shrimp and More

    We design aquaculture systems for salmon, trout, tilapia, catfish, shrimp and other species, plus algae cultivation facilities that harvest biomass with DAF. Hydraulic loading is set for your species, stocking density and feed rate — and materials are selected for freshwater or saltwater service.

    Contaminant Profile

    Typical Aquaculture Water Characteristics

    Typical RAS and farm effluent characteristics ahead of DAF treatment
    ParameterWhy it mattersTypical range
    Suspended solids (RAS loop)Fines that pass drum filters.5–50 mg/L
    Suspended solids (backwash / effluent)Concentrated filter backwash.200–2,000 mg/L
    Particle sizeFines under 30 microns are DAF's target.Under 30 µm
    Total phosphorusBound largely to solids; permit driver.0.5–20 mg/L
    BODFeeds bacteria that compete for oxygen.5–500 mg/L
    SalinityDrives material selection.Fresh to full seawater

    Ranges from published industry data and our project experience. Your lab analysis sets the real design numbers.

    Sizing Example

    How We Size an Aquaculture DAF System

    RAS DAF systems are usually sized on a side stream of the recirculation flow. In this illustrative example, a land-based salmon farm treats a 500 GPM side stream of its main loop.

    An FC 180 carries the side stream with margin and cuts loop TSS from about 30 to about 3 mg/L in the treated fraction. Your feed rate, loop flow and water quality targets set the final design.

    FC Maximizer models run from the FC 40 at 22 GPM to the FC 700 at 8,850 GPM with 25% recycle — see the full FC Maximizer sizing table.

    Worked example: RAS salmon farm side stream (illustrative)
    Treated side stream500 GPM
    Selected clarifierFC 180 — 600 GPM with 25% recycle
    Influent TSS30 mg/L
    Effluent TSS (90% removal)About 3 mg/L
    Solids removed per dayAbout 160 lb
    Water serviceFresh or saltwater materials
    Field Experience

    Clean Water for Healthier Fish

    DAF Corp designs aquaculture systems for RAS farms, hatcheries and algae cultivation, built in Kaukauna, Wisconsin and shipped worldwide. The pattern is consistent: fine solids holding back water quality, and a DAF system sized from the farm's real loop and feed data — not an average.

    Start With a Free Lab Analysis

    Send us your loop flow, feed rate and a water sample. We analyze it, and typically within 5–10 business days return a system specification and budgetary proposal — including what DAF will and won't do for your farm. Micro Bubbles. Massive Results.

    Request a Lab Analysis
    DAF Corp system fabricated in Kaukauna, Wisconsin
    Industry Leader Since 2000

    Get Your Free Consultation

    DAF Corporation works with food processors, municipalities, dairy operations, and industrial facilities to solve complex wastewater challenges. Our process begins with your water — not a catalog.

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