DAF Design and Engineering for Proven DAF FC Maximizer Clarifier Technology
A successful DAF Maximizer clarifier pilot study yielding useful data depends upon equipment that is configured to fit the conditions at hand. Steps must be taken to ensure that the raw water flow rate is uniform, that water temperature, pH and solids loading are controlled, and that a suitable chemical pretreatment program is provided. If any of the preceding measures are lacking or deficient, the pilot study will likely not be representative of full-scale operation, thus making it difficult to project future costs and effluent quality for minimal coast to the customer. DAF Corp can provide equipment and operators to make certain that our DAF technology the pilot clarifier receives wastewater with uniform characteristics. This support equipment includes equalization tanks, coagulation contact tank, oil/water separator, coagulation-flocculation tube bundle, polymer makeup system and pumps.
Note: DAF Clarifier support equipment will vary for different applications for waste water treatment pilot studies.
DAF FC Maximizer Pilot Study Support Equipment offered by DAF Corp
Typical micro bubble sample taken from a DAF Corp's air mixing micro bubble generator during a pilot study
Normally you will see clean clarified water after 25 seconds in the glass beaker.
Note the abundance of micro bubbles in the glass beaker. It’s amazing to see.
For the Customer Operation of Cleaning Waste Water:
DAF Corporation offers two types of dissolved air flotation clarifiers, the FC Maximizer and the RC Uni-Max. The FC Maximizer clarifier processes raw water flows of 10 g.p.m. to 8,850 g.p.m. utilizing the zero velocity concept in a shallow circular tank. Tank diameters range from 6 feet to 70 feet. Our RC UniMax clarifiers are rectangular in shape and are available in a range of sizes to process water flows 20 g.p.m. to 1000 g.p.m.
DAF Corp. conducts laboratory DAF feasibility analysis of process waters, provides on-site pilot feasibility studies, design, manufacturing, and complete installations of a DAF clarifier systems. All labor, parts, and equipment supplied by DAF Corp. are covered by a one-year warranty.
These clarifiers find applications in pulp and paper mills, recycled fiber de-inking, food processing, dairy, dairy manure, algae removal, textile industries, municipalities, before membrane systems, and potable water applications. Our total suspended solids removal rate can be below 50 ppm of filterable solids and thickened with a sludge consistency of 2-4%.
The standard DAF FC Maximizer features an all 304L stainless steel round tank, epoxy painted carbon steel tank bottom supports, side wall stiffeners, heavy duty 304L S/S tank rim, top bridge and catwalks. Units can be fabricated entirely of stainless steel on request. All clarifiers feature a standard sludge cone, clear water separation wall, a micro bubble generator (AMT), center rotary joint, sludge scoop and top bridge with attached assembly electrical control pre-wired to clarifier components.
Optional DAF Skid-Mounted FC Maximizer clarifiers are very popular. They are preassembled with all ancillary piping, valves, controls, and wiring, ready for operation. Skid-mounted DAF Maximizer clarifiers range from 48 g.p.m. (6' diameter) to 200 g.p.m. (10' diameter).
We recommend a pilot-scale dissolved air flotation system study at the customer's facility. It is often conducted before a proposal guarantee stage of a project. Although we have an extensive database of DAF process applications from which to draw, at times it is essential that pilot trials be conducted on site to appraise the variability of the influent and to ensure that the customer's requirements for effluent quality and sludge characteristics are all accountable.
DAF Corp. utilizes one six-foot self-contained skid mounted FC-60 Maximizer clarifiers for pilot job site studies. Our FC Maximizer pilot unit operates at influent flow rates of 10-50 g.p.m. During a pilot trial, if possible DAF Corp. requests customers:
1. An influent pipe connection, a clarified water pipe connection, a sludge pipe or tank and fresh water for cleanup. Electrical supply - 440/480, 100amp supply.
2. All support equipment is available from DAF Corp. if needed, to make certain that the clarifier receives a consistent flow of properly pretreated influent. This equipment includes trash pumps, equalization/pH adjustment tanks, oil/water separators, coagulation tank, influent pumps, tube flocculator bundles, dry/liquid polymer makeup systems, sludge pumps, and storage tanks.
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